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Boiler to Heat Pump Converter

A 100 kW diesel boiler running 4,000 hours a year at 60% load burns about ₱2.4 million of fuel. The same heat from an iHEAT cascade costs about ₱0.9 million of electricity — a 63% cut.

Enter your boiler in kW, boiler horsepower, or steam kg/h. The converter sizes the heat pump equivalent, compares yearly running cost against diesel, LPG, natural gas or HFO, and is honest about the temperature limit: heat pumps replace duties up to 75°C, not live steam.

Your Boiler

Heat output, not fuel input
Typical process boiler: 40–70%
2 shifts ≈ 4,000 h; continuous = 8,760 h
Net CV basis; 84–88% when well kept
From your fuel invoice
From your power bill
iHEAT delivers up to 75°C
Philippine grid ≈ 0.71

Conversion Results

PropertyBoiler TodayHeat Pump

The Formulas

Boiler horsepower and steam conversions:

Yearly heat, fuel and electricity:

Effective COP (catalogue COP at A7/W35, derated for delivery temperature — 1.00 at 45°C, 0.85 at 60°C, 0.72 at 75°C):

Method & Sources

Every constant has a source, and the temperature limit is stated rather than hidden.

  • 1 BoHP = 33,475 BTU/h = 9.81 kW — ASME boiler horsepower definition.
  • Steam enthalpy 2,773 kJ/kg — saturated steam at ~8 bar gauge, IAPWS-IF97 steam tables (the same basis as our Boiler Energy Flow Analyser). Feedwater credit = 4.186 kJ/kg·K × feedwater temperature.
  • Fuel net calorific values — diesel 10.0 kWh/L, LPG 13.6 kWh/kg, natural gas 10.55 kWh/m³, HFO 11.1 kWh/L. Same table used across all Karnot Engineering Hub tools, aligned with UK Government GHG conversion factor publications.
  • CO₂e factors — diesel 2.68 kg/L, LPG 3.0 kg/kg, natural gas 1.98 kg/m³, HFO 3.15 kg/L (combustion, same publications). Philippine grid electricity default 0.71 kg CO₂e/kWh, editable.
  • iHEAT COPs — manufacturer ratings at A7/W35 (4.42 at 9.5 kW down to 3.80 at 50 kW), derated by a stated factor for delivery temperature: ×1.00 at 45°C, ×0.85 at 60°C, ×0.72 at 75°C. The derate is our conservative convention so the savings figure under-promises rather than over-promises.
  • The honest limit — air-source R290 heat pumps top out at 75°C. If you selected steam, the result shows the conversion for the sub-75°C share of your load and points you to the Feedwater Pre-Heat tool for the steam that remains.

Frequently Asked Questions

Can a heat pump replace a steam boiler?

Up to 75°C delivery, yes — hot water, washdown, CIP first stages, feedwater pre-heat. For live steam above 100°C, no: the heat pump takes over everything below 75°C and pre-heats the feedwater, which typically cuts fuel use 10–15% on the steam that remains. Anyone claiming a standard air-source unit makes 8-bar steam is overselling.

How many kW is one boiler horsepower?

1 BoHP = 33,475 BTU/h = 9.81 kW of heat output (ASME definition). A 50 BoHP boiler is about 490 kW. Note this is different from mechanical horsepower (0.746 kW).

How do I convert steam kg/h into kW?

kW = kg/h × (2773 − 4.186 × Tfeed) ÷ 3600, using saturated steam enthalpy at ~8 bar(g) from the IAPWS-IF97 tables. Example: 300 kg/h with 80°C feedwater = 300 × 2438 ÷ 3600 ≈ 203 kW.

What boiler efficiency should I assume?

On a net CV basis, well-maintained boilers run 84–88%: diesel ~85, LPG ~87, natural gas ~88, HFO ~84. Older or frequently cycling boilers run lower. If you have a flue gas analysis, use your measured figure — the field is editable.

How much does switching from diesel to a heat pump save?

A 100 kW diesel boiler at 60% load for 4,000 h/yr burns about 28,000 L — around ₱2.4M at ₱85/L. The same heat from an iHEAT cascade uses about 74,000 kWh — roughly ₱0.9M at ₱12/kWh. About a 63% cut. Run your own prices, then have us verify it against your bills before you commit.

What happens to my Scope 1 emissions?

On-site fuel is Scope 1; purchased electricity is Scope 2. Replacing the boiler removes the heating from Scope 1 entirely. Total CO₂e falls too, but on the current Philippine grid (~0.71 kg/kWh) the carbon cut is smaller than the cost cut — typically 25–35% for diesel. It improves automatically as the grid greens, or immediately if you add solar.

Boiler Due for Replacement?

Send us the boiler nameplate and a recent fuel invoice. Our engineers will run the real numbers — including the duties a heat pump should not take — and quote only what pays.

Get the Real Numbers

Built by Karnot Energy Solutions

The machine on the other side of this conversion is the iHEAT — an R290 heat pump that turns ₱1 of electricity into about ₱4 of heat. Karnot builds natural-refrigerant heat pumps for commercial buyers in the Philippines and worldwide.

iHEAT — Commercial R290 Heat Pumps Process Industry Food Processing Savings Calculator