Boiler Feedwater Pre-Heat Calculator

Pre-heat your boiler make-up water with a Karnot iHEAT CO₂ heat pump and iSTOR thermal battery. See your annual fuel savings, CO₂ reduction and payback for diesel, LPG, natural gas, and HFO boilers.

Every 6°C rise in feedwater temperature cuts fuel consumption by approximately 1%. Lifting cold make-up water from 28°C to 85°C with iHEAT CO₂ (COP 3.0-4.5) cuts boiler fuel by 20-35% on plants with low condensate return — and replaces a chunk of fossil burn with grid (or solar) electricity.

Boiler & Steam Load

kg/h steam
bar(g)
h/day (avg)
% (vs condensate return)
°C
°C (deaerator inlet)
days/year
% of feed

Fuel & Tariff

PHP/L
% (avg, including blowdown loss)
PHP/kWh
CO₂ transcritical to 85-95°C
kg/kWh (PH ~0.71)

Make-Up Flow

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L/h average

Pre-Heat Duty

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kW thermal

Annual Heat Recovered

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MWh thermal

Recommended Karnot Solution

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Annual Fuel Cost: Boiler-Only vs Pre-Heated

Without Pre-Heat
With iHEAT + iSTOR
“With Pre-Heat” total = boiler fuel for the remaining lift + iHEAT electricity to do the pre-heat.

Annual Net Savings

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Annual CO₂ Reduction

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Direct fuel savings — net of grid electricity

Estimated CAPEX

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Simple Payback

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10-Year Net Saving

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Get a tailored boiler retrofit study

Our engineers will model your specific boiler, condensate return, fuel mix, and shift pattern — then quote turnkey iHEAT + iSTOR or an Energy-as-a-Service contract with zero CAPEX.

Request a Boiler Study

Frequently Asked Questions

Why pre-heat boiler feedwater?

Every 6°C rise in feedwater temperature cuts fuel consumption by approximately 1%. Lifting cold make-up water from 28°C to 85°C — a 57°C rise — cuts boiler fuel by roughly 9-10% on the make-up flow alone, and shaves 20-35% off total fuel where condensate return is low.

What is iHEAT CO₂?

iHEAT is Karnot’s industrial CO₂ (R744) heat pump platform. CO₂ refrigerant has a Global Warming Potential of just 1, and its transcritical thermodynamic cycle is uniquely suited to producing 85-95°C hot water at high COP (3.0-4.5) — exactly the temperature window needed for boiler feedwater preheating.

What is iSTOR?

iSTOR is Karnot’s stratified thermal battery — an insulated tank that stores hot water at 85-95°C produced by the iHEAT during off-peak hours and discharges it on demand to the boiler. It allows a smaller heat pump to serve a peaky steam load and lets you charge the tank from solar PV during daylight hours (Power-to-Heat).

Does this work for diesel, LPG, natural gas and HFO boilers?

Yes. The fuel offset is calculated on the basis of thermal energy displaced, then converted back to litres of diesel, kg of LPG, m³ of natural gas, or litres of HFO using each fuel’s net calorific value and typical boiler efficiency. The calculator handles all four.

What payback should I expect?

Payback is typically 2-4 years for diesel and HFO boilers in the Philippines, 3-5 years for LPG, and 4-7 years for natural gas (where available). The Karnot Energy-as-a-Service option removes CAPEX entirely — you simply pay a guaranteed-lower monthly fee.

Cut your boiler fuel bill by 20-35%

iHEAT CO₂ pre-heats feedwater. iSTOR stores it. iSAVE adds Power-to-Heat from your solar array. Zero-CAPEX EaaS available.