Philippine Cold Stores Spend 25-35% of Revenue on Electricity.
Most of It Is Wasted on Defrost.
Electric defrost consumes 21% of total cold store energy. R404A creates PFAS and Scope 1 liability. iCOOL CO₂ + FLX Flex Defrost eliminates both — with a patent-pending thermosyphon system that uses zero electrical energy to defrost.
Why Philippine Cold Stores Are Switching to CO₂
HFC cold stores face four escalating pressures: wasted defrost energy, PFAS regulation, system inefficiency, and climate disclosure.
21% Defrost Energy Waste
Electric defrost heaters consume 21% of total cold store electricity. Each cycle adds heat directly into the cold room, forcing compressors to work harder to re-cool. Use our Cold Chain Energy Flow Analyser to see exactly where your energy goes.
R404A PFAS Liability
R404A (GWP 3,922) contains fluorinated gases classified as PFAS. The Kigali Amendment requires HFC phase-down, and PFAS regulations may further restrict R404A. CO₂ (GWP 1) has zero PFAS content and zero HFC phase-down exposure — a future-proof refrigerant choice.
NCG Penalty: 5-15% Energy Loss
Non-condensable gases (air, moisture) leak into HFC and ammonia systems over time, accumulating in condensers and raising head pressure by 5-15%. iCOOL CO₂ operates at positive pressure throughout the entire cycle, preventing NCG ingress entirely.
SEC PFRS S2 Disclosure
Philippine listed companies must disclose Scope 1 refrigerant emissions. R404A leaks at 15-25% annually, creating GWP 3,922 × charge × leak rate in CO₂e. Switching to CO₂ (GWP 1) eliminates this Scope 1 liability and simplifies climate reporting.
FLX Flex Defrost — Zero Electrical Defrost
FLX uses a passive thermosyphon to transfer heat from the condenser side to the evaporator coils during defrost, melting frost without any electrical heater elements. No electrical draw. No heat injection into the cold room. No product temperature excursion. The system operates on the natural temperature differential between condenser and evaporator — completely passive once initiated.
Patent: PCT/WO2022069581A1
Recommended Products for Cold Chain
A complete CO₂ cold store solution: refrigeration, defrost, monitoring, and ultra-low temperature.
iCOOL CO₂
Transcritical CO₂ refrigeration. 6-350kW. COP 3.5-4.0. Medium and low temperature. GWP 1. Zero PFAS. Zero NCG ingress.
FLX Flex Defrost
Patent-pending thermosyphon defrost. 9.25 kWh saved per cycle. Zero electrical draw. <0.5°C product temperature variation.
iSAVE
Smart monitoring. Real-time temperature logging, energy analytics, HACCP compliance alerts, and carbon reporting for SEC PFRS S2.
iCRYO
Ultra-low temperature to -120°C. Air-cycle (R729). 100% oil-free, zero GWP. Pharmaceutical and blast freezing applications.
Engineering Tools for Cold Chain
Free calculators to model your cold store energy flows and savings.
Behind your meter. Sized to your load. Not to the Meralco cap.
Most Filipino businesses have been sold solar that covers only 20% of consumption. That is not a regulatory cap — it is what solar gives you without storage. The DOE's April 2026 circular lifted net metering to 1 MW for commercial sites; and if your solar only feeds your own site, never exporting to the grid (Meralco calls this Zero Export), there is no cap at all. The missing piece is storage that actually matches your load — which on most industrial and commercial sites is mostly thermal, not electrical.
1 · Karnot iVOLT solar & LiFePO₄
Solar inverters and LiFePO₄ batteries sized to the roof you actually have. LiFePO₄ chemistry chosen for tropical safety — no thermal runaway, 6,000+ cycle life. Configured for Zero Export so the only cap is your own daytime demand.
2 · Karnot iHEAT & iCOOL
R290 heat pumps for hot water, process heat, and reversible air conditioning; CO₂ for refrigeration. The heat pump is the largest customer of the iVOLT battery — absorbing solar before it gets exported and banking it as heating or cooling capacity instead.
3 · Thermal batteries that aren't lithium
iSTOR phase-change batteries for hot water and process heat, Permafrost for chilled water and cold-chain. 5–10× cheaper per kWh than lithium for thermal loads — with the Karnot FLX coconut-based PCM in development, sourced from the next province over.
We do not sell solar. We do not sell heat pumps. We do not sell batteries. We sell the integrated Philippine solution that lets all three actually work together — behind your meter, sized to your real load, with thermal storage that matches what your site actually consumes.
Frequently Asked Questions
What is FLX Flex Defrost?
FLX is a patent-pending thermosyphon defrost system (PCT/WO2022069581A1) that eliminates electrical defrost heaters entirely. It uses passive heat transfer to defrost evaporator coils with zero electrical draw, saving 9.25 kWh per cycle and maintaining product temperature within 0.5°C during defrost.
How much does defrost waste cost a Philippine cold store?
Electric defrost typically consumes 21% of total cold store energy. For a medium-sized facility, this equates to ₱41,000-₱61,500 in wasted electricity per year. FLX eliminates this entirely while also reducing product temperature variation that causes quality loss and shrinkage.
What is the R404A PFAS liability?
R404A contains fluorinated gases classified as PFAS. With GWP of 3,922 and typical leak rates of 15-25% per year, R404A creates significant Scope 1 CO₂e liabilities under SEC PFRS S2. The Kigali Amendment requires HFC phase-down. CO₂ (GWP 1) avoids all PFAS and HFC exposure.
Can CO₂ refrigeration work in Philippine tropical conditions?
Yes. iCOOL CO₂ uses transcritical operation with adiabatic gas coolers and parallel compression, engineered for high-ambient conditions. The system maintains COP 3.5-4.0 at 35°C ambient through optimised gas cooler design and flash gas bypass.
What is NCG penalty in cold stores?
Non-condensable gases (air, moisture) leak into systems operating below atmospheric pressure, accumulating in condensers and raising head pressure by 5-15%. iCOOL CO₂ operates at positive pressure throughout the entire cycle, preventing NCG ingress and maintaining design efficiency over the system lifetime.
Why am I being told my solar can only cover 20% of my electricity bill?
That 20% figure is not a regulatory cap — it is the daytime self-consumption ceiling that solar gives you without storage. Two routes raise it: (1) the DOE's April 2026 circular lifted the net metering cap to 1 MW for commercial sites, and (2) if your solar only feeds your own site, never exporting to the grid (Meralco calls this Zero Export), there is no capacity cap at all. The binding constraint is your ability to absorb daytime generation — which is exactly what Karnot heat pumps plus thermal storage solve, by banking solar as heating, cooling, and hot water for night-time dispatch.
How does Karnot help with Meralco demand charges?
Meralco commercial bills include a demand charge based on the highest 15-minute kVA peak in the billing period. Heat pumps charging a Permafrost or iSTOR thermal battery overnight or during off-peak hours dispatch hot water and chilled water during the daytime peak, so the heat-pump compressor can be sized smaller and run at lower nameplate during the peak window. This shaves the 15-minute peak — often the single largest controllable line on a Philippine commercial electricity bill.
How is Karnot different from MSpectrum, Solaric, or other Philippine solar installers?
They sell solar panels. Karnot sells the integrated solution that lets solar actually work for a commercial site: solar plus heat pump plus thermal battery, sized to your real load profile and configured behind the meter. We do not install net-metering systems capped at 20% offset. We engineer Zero Export installations sized to whatever your roof and load can carry. The result is typically 60–80% bill reduction instead of the 4–20% that solar-only installs deliver on a 24/7 commercial load.
What is the payback period for a Karnot installation?
Sub-12-month paybacks are realistic on integrated retrofits combining solar (Karnot iVOLT), heat pumps (iHEAT R290 or iCOOL CO₂), and thermal storage (iSTOR or Permafrost) at sites paying full commercial Meralco tariff. Standalone retrofits pay back more conservatively — iMESH adiabatic chiller upgrade typically under 12 months, DHW-only retrofit replacing LPG or diesel in 18–24 months. Most installations qualify for BOI Pioneer status and Income Tax Holiday under RA 11285, which shortens payback further. Karnot files the BOI registration paperwork as part of project scope.
See Where Your Cold Store Energy Goes
Book a free cold store audit or try our Cold Chain Energy Flow Analyser to model your facility and calculate FLX savings.