Agri-Fodder & Feed Centres · Application 27

₱800,000 a month back in your pocket.From day one.

For Philippine provincial governments, agri-cooperatives, dairy farms, livestock operators and tobacco growers. One Karnot Agri-Tech Centre. Three revenue streams. Cold storage + tobacco curing + HydroGreen fodder + dairy CIP, all from one solar-powered platform. Modelled on a live Karnot proposal to the Provincial Government of Pangasinan.

₱800K
Per month · net cash
2 yr
Cash payback
65.5%
Annual ROI
200+
Smallholders served

The cold chain doesn't reach the farm. The tobacco barn burns the forest.

Every Philippine agri-province runs three structural problems side by side. Post-harvest losses with no cold chain. A tobacco curing tradition burning firewood barn by barn. A livestock sector strangled by imported feed prices. All three can be solved from one solar-powered Karnot Agri-Tech Centre.

30–50% post-harvest losses. No nearby cold storage.

Of 240 cold storage facilities nationwide, 151 are concentrated in Metro Manila. Rural farming areas have effectively zero cold-chain access. PH loses up to 50% of root crops, 30% of vegetables, 25–40% of fish catch. Annual rice losses alone exceed 3.17 million tonnes, valued at over USD 1 billion. Pangasinan suffers disproportionately — produce spoils within hours of harvest because there is no nearby cold storage.

Tobacco curing burns 5–8 m³ firewood per barn per season.

Pangasinan is a top PH Virginia tobacco province. Traditional flue curing burns wood, produces inconsistent leaf quality, and contributes to deforestation. The National Tobacco Administration (NTA) has flagged curing modernisation as a national priority. Add a livestock sector strangled by imported feed concentrates running at premium prices and subject to supply-chain disruption. Same province. Same structural energy problem. One Karnot platform solves all three.

Three zones. One platform. One electricity bill.

The Karnot Agri-Tech Centre is a 1-hectare facility with three commercial zones. Zone A: Cold Storage & Freezer Centre — 4× iCOOL CO₂ modular units with iSTOR thermal batteries. Zone B: Tobacco Curing Facility — 2× iHEAT reversible heat pump barns. Zone C: HydroGreen Fodder Centre — 4,000 m² climate-controlled hydroponic fodder. Plus a support zone for training, assembly and demonstration. All powered by an integrated iVOLT solar array, monitored and billed by the iSAVE digital platform.

iCOOL CO₂

Transcritical R744 · 40–60% saving

Natural-refrigerant heat pump for the cold side. COP 4.2 at -5 °C (Oak Ridge National Laboratory validated). Dual-zone chilled (5-13 °C) + frozen (-18 °C). Reversible to 35-70 °C for tobacco curing duty.

iHEAT R290

Reversible · 9.5–100 kW

Air-to-water R290 heat pump. Runs the tobacco curing barns, HydroGreen fodder climate, and dairy CIP hot water at 60-80 °C from one machine. COP 4.0+. Drop-in replacement for LPG boilers across dairy and food-processing back-of-house.

iSTOR PCM

38 kWh · 8–12 hr backup

PCM thermal battery. Carries the cold side through a PH brownout overnight on stored cooling alone — no compressor, no grid. 1,500+ charge cycles. iD-ICE bio-PCM defrost module eliminates 7-10 kW load spikes.

iVOLT + HydroGreen

Solar + Vertical pasture

iVOLT zero-export solar PV + LiFePO₄ battery sized to the load. HydroGreen vertical fodder grows 912,500 kg/yr fresh fodder in a 4,000 m² climate-controlled centre. Cuts cattle finishing time from 100 to 79 days.

1 hectare. ₱27.1M kit. ₱13.3M annual net profit.

Modelled on the live Karnot Pangasinan Agri-Tech Centre Investment Proposal (March 2026), addressed to the Provincial Government of Pangasinan. The same architecture replicates to every PH agri-province.

Line · Pangasinan Agri-Tech Centre (1 ha) CAPEX (PHP) Revenue / yr Net / yr
Zone A · Cold Storage & Freezer (4× iCOOL + iSTOR + solar)~₱8.3M~₱2.0M~₱1.3M
Zone B · Tobacco Curing Barns (2× iHEAT reversible + solar)~₱3.3M~₱2.25M~₱1.6M
Zone C · HydroGreen Fodder Centre (4,000 m², 208 head)~₱6.0M~₱14.6M~₱9.8M
Training + Assembly + Support facilities~₱1.5M~₱1.2M~₱0.6M
Land (1 hectare @ ₱700/m²)₱7.0M
iSAVE + IoT + commissioning + contingency~₱1.0M
Total Karnot Agri-Tech Centre₱27.1M₱20.1M₱13.3M
Operating costs ₱6.75M/yr (electricity, grain inputs, 13-staff labour, maintenance, insurance, transport). Annual ROI 65.5%. Payback ~1.5 yr excluding land, ~2 yr including land. Fodder is the largest revenue stream (912,500 kg @ ₱16/kg, vs grain input cost of ~₱2.19M). Cold storage runs per-pallet Cooling-as-a-Service (80 pallets ₱120/day × 350 days + 40 frozen pallets). Tobacco curing services 15,000 kg cured leaf @ ₱150/kg curing fee. Training revenue 30 trainees @ ₱20K/course. The same architecture replicates to every PH agri-province.

The cash flow. Plain and dull.

CAPEX of ~₱20M (kit only, excluding land), financed under a DBP / LandBank green loan at ~7% p.a. over 60 months. Monthly net profit (~₱1.11M) is larger than the monthly loan payment (~₱320K). Net cash in pocket from day one.

Month 1
₱800K
₱1.11M net profit minus the green-loan payment (~₱320K). Net cash in pocket. Every month. From day one.
Year 1
₱9.6M
In your pocket while the loan is being repaid. Kit pays for itself in cash terms before month 25 (incl. land).
Year 5
₱48M
Loan paid off. From now on you keep every peso of the ₱13.3M annual profit.
Year 15
₱181M
Total cash retained over the 15-year asset life of a single centre. Multiply by every agri-province.

You pay nothing up front. The bank does — plus the BOI.

Three Philippine banks run green-loan programmes built for exactly this kind of agri-industrial CAPEX. Plus a BOI Pioneer Income Tax Holiday and duty-free equipment imports under RA 11285 — provincial agri-tech qualifies. Karnot files the lot as part of project scope.

DBP · SEFP
Sustainable Energy Finance Programme
Agri-industrial priority · covers cold chain + heat pump + solar · 70–80% LTV · 5–10 yr.
~6.5–8% p.a.
LandBank · SEILP
Sustainable Energy Investment Loan
Path of least resistance for agri-cooperatives, dairy farms and provincial LGUs that bank with LandBank.
~7% p.a.
BPI · SDF
Sustainable Development Finance
Fastest decisions for established SMEs and provincial commercial operators with ESG-aligned loan books.
~1–1.5% below SME

These are loans, not grants. Plus BOI Pioneer Income Tax Holiday and duty-free equipment import. Karnot files the loan, the BOI registration, the building permits, the DOE ESCO accreditation and the iSAVE Cooling-as-a-Service billing platform as part of project scope. You sign at the bank window, not before.

Karnot Feed-as-a-Service · the WOW for Philippine dairy

Karnot owns the room. You take delivery of the fodder. By the kilo.

A Philippine dairy farm or cattle operator should not have to own a HydroGreen GLS 808, finance a 1,200 m² climate-controlled building, or hire a climate-control engineer to feed their herd. Karnot Feed-as-a-Service (FaaS) flips the model: Karnot owns the HydroGreen 5-pack, the iHEAT R290 climate kit, the iSTOR PCM buffer and the iVOLT solar array. You pay only for the kilos of fresh fodder you take delivery of, billed automatically by the iSAVE platform. Same architecture as Cooling-as-a-Service from our cold storage centres — you pay for what you eat.

Karnot owns
The HydroGreen 5-pack and the climate-controlled building
5× HydroGreen GLS 808 vertical pasture modules + iHEAT R290 climate room + iSTOR PCM 8–12 hr brownout buffer + iVOLT zero-export solar + iSAVE 24/7 monitoring. 1,200 m² building. Bank-financed under DBP / LandBank green-loan + BOI Pioneer Income Tax Holiday under RA 11285. Karnot files all the paperwork.
Farmer pays
Per kilo of fresh fodder, delivered same day
~₱16 per kg of fresh fodder delivered, automatically billed by the iSAVE platform based on actual harvest weight and delivery log. Minimum off-take agreement for 365 days. Per-head subscription option also available — about ₱125/head/day for 8 kg fresh fodder. Cancel any time on 90 days' notice.
Farmer keeps
Better milk, better meat, lower vet bill
Karnot HydroGreen feed trials (2024) show +9% NDF digestion = +2.3 lb additional milk per cow per day (Oba et al., 1997). +29% blood urea nitrogen = better protein metabolism. Cattle finishing time cut from 100 to 79 days. ~₱23,000 extra milk revenue per cow per year on a 200-head Philippine dairy — before counting the −21 day finishing time gain.
95%
Less water vs grazing
15,875 kg
Fresh fodder / day / 5-pack
2,000
Head fed per 5-pack
365
Days a year · same nutrient

HydroGreen is the fodder engine at the heart of the centre.

The Zone C HydroGreen Vertical Pasture is a Karnot product line in its own right — a climate-controlled hydroponic fodder system that grows 912,500 kg of fresh green fodder per year in a 4,000 m² footprint. 95% less water than grazing. 21% faster cattle finishing. Year-round supply. The dairy and livestock business case is detailed on the NearFarm page.

See the NearFarm HydroGreen page
95%
Less water than grazing
21%
Faster cattle finishing
912K kg
Fresh fodder per year
208
Head of cattle supported

Four ways to partner. From the live Pangasinan proposal.

Provincial governments, agri-cooperatives, private investors and demonstration partners all sit on the same architecture. Karnot brings the technology, the operational expertise and the bank loan. You bring the land — or the policy support, or the demonstration designation. We have built the framework around four partnership models you can choose from.

A
Provincial Co-Investment
Province contributes land or land subsidy. Karnot provides all technology, equipment and operational expertise. Revenue shared proportionally. Provincial government gets priority access for farmer cooperatives and LGU-nominated beneficiaries.
B
BOI / PEZA Registration Support
Province facilitates BOI registration — Income Tax Holiday and duty-free equipment imports. Karnot invests full capital. Province benefits from employment, food security and technology transfer with no provincial CAPEX exposure.
C
Public-Private Partnership
Formal PPP structure. Provincial infrastructure support (road access, water, grid connection). Karnot provides technology and operations. Joint steering committee ensures alignment with provincial development priorities.
D
Demonstration Agreement
Province designates the project as an official Agricultural Technology Demonstration Site. Karnot invests and operates. Province provides policy support, farmer mobilisation, linkages to DA, DOST, NTA national programmes.

Frequently Asked Questions

What is the Karnot Agri-Tech Centre and how much does it cost?

The Karnot Agri-Tech Centre is a 1-hectare integrated facility combining near-farm cold storage, tobacco curing barns, HydroGreen hydroponic fodder production and dairy CIP hot water — all powered by solar PV and Karnot natural-refrigerant heat pumps. Total CAPEX is approximately ₱27.1M (~USD 493K), including ₱7M for the 1-hectare land at ₱700/m². Annual revenue is approximately ₱20.1M, annual net profit ₱13.3M, payback ~2 years including land or ~1.5 years excluding land. Annual ROI: 65.5%. The model is from a live Karnot proposal to the Provincial Government of Pangasinan, March 2026.

How much cash do I take home per month after the green loan?

Approximately ₱800,000 per month, net of the loan payment, from day one. The integrated centre generates ₱1.11M/month net profit before financing. With a green loan at ~7% p.a. over 60 months on the kit-excluding-land portion (~₱20M, 80% LTV), the monthly loan payment is approximately ₱320K. Net cash retained: ₱800K/month. Over the 15-year asset life of a single centre, total retained cash is approximately ₱181M.

How does the centre serve smallholder farmers?

Each centre serves a 30km radius and supports approximately 200+ smallholder farmers, fisherfolk and livestock operators. The cold storage uses a per-pallet Cooling-as-a-Service model — ₱120/pallet/day for chilled storage (5-13 °C for mangoes, vegetables, rice) and frozen storage (-18 °C for bangus, tilapia, meat). The iSAVE platform automates the billing based on actual pallet occupancy and storage duration. Post-harvest losses drop from 30-40% to under 5% — farmers sell at optimal market prices instead of accepting distress prices at harvest.

How does Karnot tobacco curing replace firewood?

Traditional Virginia tobacco curing burns 5–8 cubic metres of firewood per barn per season, contributing to deforestation and producing inconsistent leaf quality. Karnot iHEAT R290 reversible heat pump barns deliver the precise three-stage curing profile — 35 °C yellowing, 55 °C colour fixing, 70 °C stem drying — at 60% lower energy cost than conventional electric curing. Zero firewood. Capacity: 15,000kg cured leaf per season per 2-barn cluster. Aligned with the National Tobacco Administration (NTA) modernisation programme.

What is HydroGreen and how does it support livestock and dairy?

HydroGreen is a climate-controlled hydroponic fodder production system. A 4,000m² centre grows 912,500kg of fresh, nutrient-rich fodder per year — supporting 208 head of cattle at 12kg/day. Karnot iHEAT R290 heat pumps manage the precise temperature and humidity needed for year-round fodder growth. Proven results: cattle finishing time reduces from 100 days to 79 days (21 days faster), milk yield rises, and feed cost drops 65-75% versus imported feed concentrates. The full vertical-pasture story is on the NearFarm page.

What is Karnot Feed-as-a-Service (FaaS)?

Karnot Feed-as-a-Service (FaaS) is a Philippine-first business model where Karnot owns the HydroGreen 5-pack vertical pasture system, the iHEAT R290 climate-control building, the iSTOR thermal battery, the iVOLT solar PV and the iSAVE billing platform — and the dairy farm or cattle operator simply pays per kilogram of fresh fodder delivered. ~₱16 per kg of fresh fodder, automatically billed via iSAVE based on actual harvest weight and delivery log. Per-head subscription is also available at about ₱125/head/day for 8 kg. Minimum 365-day off-take agreement; cancel any time on 90 days' notice. The farmer keeps the +9% NDF digestion uplift, the -21 day cattle finishing time, and the higher milk yield — without any CAPEX exposure, climate-control expertise requirement, or water reliability concern.

What are the proven animal-science results for HydroGreen feed?

From the 2024 Karnot HydroGreen Animal Science Feed Trial (replicated pen study, n=40 Angus composite backgrounding beef cattle, May–August 2021): Daily Rate of Gain +11.4% (p=0.03), Dry Matter Intake +9% (p<0.001), Feed Conversion Ratio improved 12.5%, Cost of Gain reduced 10%, NDF Digestion +9.7%, Blood Urea Nitrogen +29% (p<0.001 — better protein metabolism). Confirmed at commercial scale in a 2022 Angus × Holstein dairy-beef cross study (n=462 head). Dairy translation per Oba et al., 1997: each 1% NDF gain = +0.5 lb milk per cow per day — so +9% NDF = ~+2.3 lb additional milk per cow per day. HydroGreen feed analysis: 22.4% DM, 15.7% crude protein, 49.2% water-soluble carbohydrates, 5.9 MJ/kg net energy of gain. The high WSC is what drives the rumen response. Full data in the HydroGreen Technical Brief download above.

What are the partnership models with provincial governments?

Four options from the live Pangasinan proposal: (A) Provincial Co-Investment — province contributes land, Karnot provides technology and operations, revenue shared. (B) BOI/PEZA Registration Support — province facilitates BOI Income Tax Holiday and duty-free equipment imports under RA 11285, Karnot invests full capital. (C) Public-Private Partnership — formal PPP with provincial infrastructure support and joint steering committee. (D) Demonstration Agreement — province designates the project as an official Agricultural Technology Demonstration Site with policy support and farmer mobilisation. Karnot files all the paperwork — BOI registration, building permits, DOE ESCO accreditation, green-loan application.

How does the centre handle PH brownouts and weak rural grid?

Each iCOOL CO₂ cold storage unit is paired with an iSTOR PCM thermal battery — 38 kWh of stored cooling, 8–12 hours of passive cooling without any power input. PH brownouts and rural-grid outages don't compromise the cold chain. The iVOLT zero-export solar PV array feeds the centre during the day; iSTOR carries the cold side overnight; the grid is the backup, not the baseline. Off-grid capable. Rated for 1,500+ charge-discharge cycles without degradation.

How is this different from a generic cold-storage facility?

Generic cold storage uses HFC refrigerants (R404A, R410A) with GWP 1,890–2,088 and faces a Montreal Protocol phasedown clock on the asset register. Karnot iCOOL CO₂ uses R744 natural refrigerant — GWP 1, A1 safety class, no phasedown risk. Validated by Oak Ridge National Laboratory at COP 4.2 at -5 °C, 40-60% energy savings over conventional HFC. Plus the integrated platform: the same machine that runs cold storage can be reversed to run tobacco curing barns (35-70 °C output), HydroGreen fodder climate, and dairy CIP hot water — three revenue streams from one kit, not one.

Why is Pangasinan the prototype, and what does replication look like?

Karnot's Cosmos Farm Low-Carbon Innovation Centre is in Mapandan, Pangasinan — the Karnot agri operations base. Pangasinan combines all the structural conditions: top PH Virginia tobacco province, top agricultural exporter (rice, mangoes, fish, livestock), 44 municipalities, and an existing relationship between Karnot and the Provincial Government. The Pangasinan proposal (March 2026) is the prototype. Each of the 44 municipalities in Pangasinan can host one centre; each of the 17 PH regions has the same structural problems. Build cycle is 3–4 months per centre. The replication queue is large.

Bring an Agri-Tech Centre to your province.

Send us your land size, target municipality, current cold-chain access and your crop / livestock / tobacco mix. We come back with a sized Agri-Tech Centre, projected revenue and net profit, choice of the four partnership models, and the BOI + green-loan paperwork ready to sign.